{"id":2017,"date":"2026-02-09T03:59:51","date_gmt":"2026-02-09T03:59:51","guid":{"rendered":"https:\/\/hydrauliccylindersmanufacturer.com\/?p=2017"},"modified":"2026-02-09T03:59:51","modified_gmt":"2026-02-09T03:59:51","slug":"cati-salincak-sistemleri-icin-hidrolik-silindirler","status":"publish","type":"post","link":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/basvuru\/cati-salincak-sistemleri-icin-hidrolik-silindirler\/","title":{"rendered":"EAF \u00c7at\u0131 Sal\u0131n\u0131m Sistemleri i\u00e7in Hidrolik Silindirler"},"content":{"rendered":"
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EAF \u00c7at\u0131 Sal\u0131n\u0131m Sistemleri i\u00e7in Hidrolik Silindirler<\/span><\/h1>\n

Ultra Y\u00fcksek G\u00fc\u00e7l\u00fc Elektrik Ark F\u0131r\u0131nlar\u0131 i\u00e7in En \u00dcst\u00fcn Seramik Korumal\u0131 Tahrik Sistemi<\/h2>\n<\/div>\n<\/div>\n
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Elektrik Ark Oca\u011f\u0131 (EAF), modern metalurjideki en agresif \u00e7al\u0131\u015fma ortam\u0131n\u0131 temsil eder. Hurda y\u00fcklemesi i\u00e7in oca\u011f\u0131 a\u00e7\u0131\u011fa \u00e7\u0131karmaktan sorumlu olan \u00e7at\u0131 kald\u0131rma mekanizmas\u0131, standart end\u00fcstriyel bile\u015fenleri par\u00e7alayacak ko\u015fullar alt\u0131nda \u00e7al\u0131\u015f\u0131r. Eritme at\u00f6lyeleri i\u00e7in hidrolik \u00e7\u00f6z\u00fcmler tasarlad\u0131\u011f\u0131m 18 y\u0131ll\u0131k kariyerim boyunca, \u00e7at\u0131 kald\u0131rma ve d\u00f6nd\u00fcrme silindirlerinin ar\u0131za modlar\u0131n\u0131 kapsaml\u0131 bir \u015fekilde analiz ettim. Su so\u011futmal\u0131 bir \u00e7at\u0131n\u0131n muazzam konsol y\u00fck\u00fc, ark\u0131n \u015fiddetli termal \u015foku (1600\u00b0C'yi a\u015fan) ve iletken grafit tozuyla birle\u015fti\u011finde, mekanik ar\u0131za i\u00e7in \"m\u00fckemmel bir f\u0131rt\u0131na\" yarat\u0131r.<\/p>\n

Standart krom kapl\u0131 \u00e7ubuklar, en b\u00fcy\u00fck zay\u0131fl\u0131k noktas\u0131d\u0131r. Parlayan elektrotlar\u0131n yo\u011fun radyasyonel \u0131s\u0131s\u0131 alt\u0131nda, standart kromda mikro \u00e7atlaklar olu\u015fur. Sal\u0131n\u0131m faz\u0131 s\u0131ras\u0131nda olu\u015fan yanal b\u00fck\u00fclme momentleriyle birle\u015fti\u011finde, bu \u00e7atlaklar yay\u0131l\u0131r ve \u00e7ubu\u011fun b\u00fck\u00fclmesine veya contan\u0131n tamamen tahrip olmas\u0131na yol a\u00e7ar. M\u00fchendislik felsefemiz taviz vermeyi reddeder. Biz, Geli\u015fmi\u015f Seramik Kaplama ile G\u00fc\u00e7lendirilmi\u015f \u00c7ift Etkili, Ala\u015f\u0131ml\u0131 \u00c7elik Piston Yap\u0131s\u0131<\/strong>Bu konfig\u00fcrasyon, \u00e7at\u0131 \u00fcst yap\u0131s\u0131n\u0131n eksantrik y\u00fcklerini kar\u015f\u0131layacak yap\u0131sal sa\u011flaml\u0131\u011f\u0131 sa\u011flarken, c\u00fcruf s\u0131\u00e7ramas\u0131n\u0131 iten ve termal genle\u015fme sorunlar\u0131na kar\u015f\u0131 diren\u00e7 g\u00f6steren iletken olmayan, elmas kadar sert bir y\u00fczey sunar.<\/p>\n

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\u00dcretim tesisimizin i\u00e7ine bir g\u00f6z at\u0131n.<\/h3>\n

Seramik kaplama ve a\u011f\u0131r hizmet tipi kaynak hatlar\u0131m\u0131z\u0131n hassasiyetine tan\u0131k olun.<\/p>\n<\/div>\n

VR Fabrikas\u0131 Turuna Kat\u0131l\u0131n<\/a><\/p>\n<\/div>\n<\/div>\n

\"Seramik<\/div>\n
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Cehenneme Kar\u015f\u0131 M\u00fchendislik<\/h2>\n
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\u00c7ubuk B\u00fck\u00fclmesine Meydan Okuma<\/h3>\n

EAF \u00e7at\u0131 sal\u0131n\u0131m\u0131n\u0131n geometrik ger\u00e7ekli\u011fi, muazzam yan y\u00fckleri i\u00e7erir. Standart bir \u00e7ubuk, burkulmaya yatk\u0131n bir konsol kiri\u015f gibi davran\u0131r. Biz de bunu kullan\u0131yoruz. 42CrMo4 (AISI 4140) Y\u00fcksek Mukavemetli Ala\u015f\u0131ml\u0131 \u00c7elik<\/strong>Sertle\u015ftirilmi\u015f ve temperlenmi\u015f. \u00c7ubuk-Delik oran\u0131n\u0131 optimize ederek ve sonlu eleman analizi (FEA) kullanarak, Atalet Momentini ($I$) art\u0131r\u0131yoruz ve b\u00f6ylece sal\u0131n\u0131m d\u00f6ng\u00fcs\u00fc s\u0131ras\u0131nda \u00e7at\u0131n\u0131n h\u0131zlan\u0131p yava\u015flamas\u0131 sonucu olu\u015fan e\u011filme kuvvetlerini etkili bir \u015fekilde n\u00f6trle\u015ftiriyoruz.<\/p>\n<\/div>\n

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Seramik Koruma<\/h3>\n

Elektrotlar\u0131n yak\u0131n\u0131ndaki \"K\u0131rm\u0131z\u0131 B\u00f6lge\"de ortam s\u0131cakl\u0131klar\u0131 kromu kullan\u0131lamaz hale getirir. Biz de bir uygulama yap\u0131yoruz. Lazer Kaplama Seramik Kaplama<\/strong> (Metal Oksit). Bu y\u00fczey iletken de\u011fildir (ark kaynakl\u0131 hasar\u0131 \u00f6nler), c\u00fcrufa kar\u015f\u0131 kimyasal olarak inerttir ve y\u00fcksek s\u0131cakl\u0131klarda bile >1000 HV sertli\u011fini korur. Bu, \u00e7ubuk y\u00fczeyinin bozulmam\u0131\u015f kalmas\u0131n\u0131 ve a\u015f\u0131nd\u0131r\u0131c\u0131 grafit tozuna kar\u015f\u0131 silecek contalar\u0131n\u0131n b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc korumas\u0131n\u0131 sa\u011flar.<\/p>\n<\/div>\n

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Y\u00fcksek S\u0131cakl\u0131kta S\u0131zd\u0131rmazl\u0131k<\/h3>\n

S\u0131zd\u0131rmazl\u0131k contas\u0131 ar\u0131zas\u0131, hidrolik s\u0131v\u0131 yang\u0131nlar\u0131n\u0131n en \u00f6nemli nedenidir. Silindirlerimiz, yedekli bir s\u0131zd\u0131rmazl\u0131k matrisi kullanmaktad\u0131r. Birincil conta, y\u00fcksek performansl\u0131 bir PTFE\/Bronz kompozittir ve arkas\u0131nda destekleyici bir malzeme bulunur. Florokarbon (Viton\/FKM)<\/strong> 200\u00b0C'lik s\u00fcrekli \u0131s\u0131ya dayanabilen statik contalar. Kat\u0131la\u015fm\u0131\u015f c\u00fcruf s\u0131\u00e7ramas\u0131n\u0131n salmastraya girmeden \u00f6nce fiziksel olarak kesilmesi i\u00e7in a\u011f\u0131r hizmet tipi metal s\u0131y\u0131r\u0131c\u0131lar tak\u0131lm\u0131\u015ft\u0131r.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Y\u00fck Alt\u0131nda Hassasiyet<\/h2>\n

150 tonluk bir f\u0131r\u0131n \u00e7at\u0131s\u0131n\u0131n hareketi sadece kaba kuvvet de\u011fil, kontroll\u00fc ivmelenme de gerektirir. Silindirlerimiz, sal\u0131n\u0131m hareketinin sonunda kinetik enerjiyi emmek ve portal \u00fcst yap\u0131s\u0131na mekanik \u015fok gelmesini \u00f6nlemek i\u00e7in entegre kademeli yast\u0131klama \u00f6zelli\u011fine sahiptir.<\/p>\n

Kaynakl\u0131 g\u00f6vde yap\u0131s\u0131, termal genle\u015fme nedeniyle ba\u011flant\u0131 \u00e7ubu\u011funun uzamas\u0131 riskini ortadan kald\u0131rarak, silindirin musluk a\u011fz\u0131n\u0131n yan\u0131nda \u00e7al\u0131\u015f\u0131rken bile s\u0131zd\u0131rmaz kalmas\u0131n\u0131 sa\u011flar.<\/p>\n

EAF Silindir Katalo\u011funun Tamam\u0131n\u0131 \u0130nceleyin<\/a><\/div>\n<\/div>\n
\"Seramik<\/div>\n<\/div>\n
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Teknik \u00d6zellikler: EAF Serisi Akt\u00fcat\u00f6rler<\/h2>\n
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Parametre<\/th>\nStandart Yap\u0131land\u0131rma<\/th>\nEver Power Y\u00fcksek S\u0131cakl\u0131k \u00d6zelli\u011fi<\/th>\n<\/tr>\n<\/thead>\n
Silindir G\u00f6vdesi<\/td>\nSt52 Karbon \u00c7elik<\/td>\n42CrMo Ala\u015f\u0131ml\u0131 \u00c7elik (Kaynakl\u0131)<\/td>\n<\/tr>\n
Piston Kolu Y\u00fczeyi<\/td>\nSert Krom (30 \u03bcm)<\/td>\nLazer Seramik Kaplama (100\u03bcm+)<\/td>\n<\/tr>\n
\u00c7al\u0131\u015fma Bas\u0131nc\u0131<\/td>\n16 MPa (160 Bar)<\/td>\n25 MPa (250 Bar)<\/td>\n<\/tr>\n
S\u0131zd\u0131rmazl\u0131k Teknolojisi<\/td>\nNitril (NBR)<\/td>\nViton (FKM) + PTFE Bronz<\/td>\n<\/tr>\n
Montaj Stili<\/td>\nClevis<\/td>\nK\u00fcresel Yatak \/ Mafsal<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
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K\u00fcresel Ba\u015far\u0131 \u00d6yk\u00fcs\u00fc<\/h3>\n

Rusya'daki B\u00fcy\u00fck Bir \u00c7elik Fabrikas\u0131nda 120 Tonluk Elektrik Arkl\u0131 F\u0131r\u0131n\u0131n Modernizasyonu<\/h2>\n

Meydan Okuma:<\/strong> Ural b\u00f6lgesinde \u00f6nde gelen uzun \u00fcr\u00fcn \u00e7elik \u00fcreticisi, \u00e7at\u0131 d\u00f6n\u00fc\u015f silindirlerinde kronik ar\u0131zalarla kar\u015f\u0131 kar\u015f\u0131yayd\u0131. A\u015f\u0131r\u0131 k\u0131\u015f s\u0131cakl\u0131klar\u0131 ve f\u0131r\u0131n\u0131n yo\u011fun \u0131s\u0131s\u0131, contalar\u0131n h\u0131zla bozulmas\u0131na neden oluyordu. Ayr\u0131ca, ya\u011flanm\u0131\u015f krom \u00e7ubuklar \u00fczerinde biriken iletken grafit tozu, elektriksel ark hasar\u0131na yol a\u00e7arak \u00e7ubuk y\u00fczeyinde \u00e7ukurla\u015fmaya ve sileceklerin her 3 ayda bir bozulmas\u0131na neden oluyordu.<\/p>\n

\u00c7\u00f6z\u00fcm:<\/strong> Ever Power m\u00fchendislik ekibi, mevcut sistemleri yenilemek i\u00e7in bir \u00e7\u00f6z\u00fcm tasarlad\u0131. Standart \u00fcniteleri, EAF Serisi Seramik Silindirlerimizle de\u011fi\u015ftirdik. Seramik kaplama, elektrik yal\u0131t\u0131m\u0131 sa\u011flayarak ark hasar\u0131n\u0131 \u00f6nledi. -40\u00b0C ba\u015flang\u0131\u00e7 \u200b\u200bs\u0131cakl\u0131klar\u0131ndan +200\u00b0C \u00e7al\u0131\u015fma s\u0131cakl\u0131klar\u0131na kadar esnekli\u011fi koruyabilen \u00f6zel bir \"Arctic-Inferno\" s\u0131zd\u0131rmazl\u0131k kiti uygulad\u0131k.<\/p>\n

Sonu\u00e7:<\/strong> Yeni silindirler 24 ayd\u0131r sorunsuz \u00e7al\u0131\u015f\u0131yor. \u00c7at\u0131 mekanizmas\u0131n\u0131n bak\u0131m aral\u0131\u011f\u0131 \u00fc\u00e7 ayda bir yerine y\u0131lda bir kez olacak \u015fekilde uzat\u0131ld\u0131 ve bu sayede m\u00fc\u015fterinin tahmini 1.420.000 TL tutar\u0131ndaki ar\u0131za s\u00fcresi ve par\u00e7a maliyetinden tasarruf sa\u011fland\u0131.<\/p>\n

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\u201cSeramik \u00e7ubuk \u00e7\u0131\u011f\u0131r a\u00e7\u0131c\u0131. Tortu kendili\u011finden d\u00f6k\u00fcl\u00fcyor ve contalar temiz kal\u0131yor.\u201d<\/p>\n

\u2013 Ba\u015f Bak\u0131m M\u00fchendisi<\/p>\n<\/div>\n

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\u201cEver Power ekibi, EAF ortam\u0131n\u0131 yerel tedarik\u00e7ilerimizden daha iyi anl\u0131yordu.\u201d<\/p>\n

\u2013 Fabrika M\u00fcd\u00fcr\u00fc<\/p>\n<\/div>\n

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\u201cRusya'ya teslimat sorunsuz ger\u00e7ekle\u015fti. Profesyonel paketleme ve dok\u00fcmantasyon.\u201d<\/p>\n

\u2013 Tedarik Direkt\u00f6r\u00fc<\/p>\n<\/div>\n<\/div>\n<\/div>\n

\"M\u00fchendisler<\/p>\n
S\u00fcrecimiz hakk\u0131nda daha fazla bilgi edinin.<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n
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Kritik Uygulama Alanlar\u0131<\/h2>\n
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\u00c7at\u0131 Kald\u0131rma ve Vin\u00e7 Sistemi<\/h3>\n

50 tondan fazla a\u011f\u0131rl\u0131ktaki \u00e7at\u0131 yap\u0131s\u0131n\u0131 kald\u0131rmak i\u00e7in dikey hareket mekanizmas\u0131. S\u0131f\u0131r sapma \u00f6zelli\u011fine sahip y\u00fck tutma vanalar\u0131 gerektirir.<\/p>\n<\/div>\n

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Elektrot Dire\u011fi D\u00fczenlemesi<\/h3>\n

Elektrot ark aral\u0131\u011f\u0131n\u0131n hassas kontrol\u00fc i\u00e7in y\u00fcksek h\u0131zl\u0131 servo-hidrolik silindirler.<\/p>\n<\/div>\n

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F\u0131r\u0131n Devrilmesi<\/h3>\n

F\u0131r\u0131n g\u00f6vdesinin tamam\u0131n\u0131 e\u011fmek ve c\u00fcruf bo\u015faltmak i\u00e7in kullan\u0131lan devasa teleskopik veya pistonlu silindirler.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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\"\u00c7in'de<\/div>\n
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\u00c7in'in Ba\u015fl\u0131ca Metalurji \u00dcretim Merkezi<\/h2>\n

\u00c7in'in a\u011f\u0131r ekipman \u00fcretim b\u00f6lgesinin kalbinde yer alan Ever Power, geli\u015fmi\u015f Alman tasar\u0131m standartlar\u0131n\u0131 \u00c7in \u00fcretiminin verimlili\u011fiyle birle\u015ftiriyor. Biz sadece montaj yapm\u0131yoruz; \u00fcretim de yap\u0131yoruz. Ham ala\u015f\u0131m d\u00f6vmesinden son y\u00fcksek bas\u0131n\u00e7 test tezgah\u0131na kadar her ad\u0131m \u015firket i\u00e7inde kontrol ediliyor.<\/p>\n

Biz uzmanl\u0131k alanlar\u0131m\u0131z \u015funlard\u0131r: \u00d6zel \u00dcretim<\/strong>\u0130ster Danieli veya SMS silindiri i\u00e7in do\u011frudan de\u011fi\u015ftirme \u00e7\u00f6z\u00fcm\u00fc, isterse de mevcut bir sisteme uyarlama i\u00e7in tamamen yeni bir tasar\u0131m ihtiyac\u0131n\u0131z olsun, m\u00fchendislik ekibimiz do\u011frudan sizin spesifikasyonlar\u0131n\u0131zla \u00e7al\u0131\u015f\u0131r. T\u00fcm ihracat lojisti\u011fini biz \u00fcstleniyoruz ve d\u00fcnyan\u0131n herhangi bir yerindeki tesisinize g\u00fcvenli teslimat i\u00e7in ISPM-15 uyumlu ambalajlama sa\u011fl\u0131yoruz.<\/p>\n

\u00d6zel Fiyat Teklifi Al\u0131n<\/a><\/p>\n<\/div>\n<\/div>\n

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Uzman Cevaplar\u0131: Hidrolik Teknik Sohbeti<\/h2>\n
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Elektrik ark f\u0131r\u0131n\u0131 silindirleri i\u00e7in seramik kaplama neden krom kaplamadan daha iyidir?<\/h3>\n

Krom kaplama iletkendir ve a\u015f\u0131r\u0131 termal \u015fok alt\u0131nda \u00e7atlayabilir. Seramik kaplama iletken de\u011fildir (ark hasar\u0131n\u0131 \u00f6nler), c\u00fcrufa kar\u015f\u0131 kimyasal olarak inerttir ve \u00e7ok daha y\u00fcksek s\u0131cakl\u0131klarda sertli\u011fini koruyarak EAF ortam\u0131nda \u00fcst\u00fcn koruma sa\u011flar.<\/p>\n<\/div>\n

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Uzun stroklu tavan sal\u0131ncak silindirlerinde \u00e7ubuk b\u00fck\u00fclmesini nas\u0131l \u00f6nlersiniz?<\/h3>\n

Standart karbon \u00e7eli\u011fine g\u00f6re \u00e7ok daha y\u00fcksek akma dayan\u0131m\u0131na sahip 42CrMo ala\u015f\u0131ml\u0131 \u00e7elik kullan\u0131yoruz. Ayr\u0131ca, yan y\u00fcklere kar\u015f\u0131 diren\u00e7 g\u00f6stererek atalet momentini en \u00fcst d\u00fczeye \u00e7\u0131karmak i\u00e7in silindiri, i\u00e7 \u00e7apa g\u00f6re daha b\u00fcy\u00fck bir piston kolu \u00e7ap\u0131yla tasarl\u0131yoruz.<\/p>\n<\/div>\n

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Mevcut Avrupa tipi silindirimizin yerine do\u011frudan tak\u0131labilen bir yedek par\u00e7a \u00fcretebilir misiniz?<\/h3>\n

Evet, tersine m\u00fchendislik konusunda uzman\u0131z. Bize \u00e7izimi veya model numaras\u0131n\u0131 verin, biz de boyut olarak ayn\u0131 bir \u00fcnite \u00fcretelim; genellikle daha uzun kullan\u0131m \u00f6mr\u00fc i\u00e7in geli\u015ftirilmi\u015f i\u00e7 malzemelerle.<\/p>\n<\/div>\n

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\u00d6zel seramik kaplamal\u0131 bir silindirin teslim s\u00fcresi ne kadard\u0131r?<\/h3>\n

\u00d6zel kaplama i\u015flemi nedeniyle, tipik \u00fcretim s\u00fcresi 45-60 g\u00fcnd\u00fcr. Bununla birlikte, kritik fabrika ar\u0131za durumlar\u0131nda h\u0131zland\u0131r\u0131lm\u0131\u015f hizmetler de sunmaktay\u0131z.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Eritme At\u00f6lyenizi G\u00fc\u00e7lendirmeye Haz\u0131r m\u0131s\u0131n\u0131z?<\/h2>\n

Hidrolik ar\u0131zan\u0131n \u0131s\u0131 d\u00f6ng\u00fcn\u00fcz\u00fc durdurmas\u0131na izin vermeyin. 18 y\u0131ll\u0131k EAF deneyimine sahip uzmanlara g\u00fcvenin.<\/p>\n

Ever Power Hakk\u0131nda<\/a>
\nHemen bizimle ileti\u015fime ge\u00e7in<\/a><\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

Hydraulic Cylinders for EAF Roof Swing Systems The Ultimate Ceramic-Shielded Actuation for Ultra-High Power Electric Arc Furnaces The Electric Arc Furnace (EAF) represents the most aggressive operational environment in modern metallurgy. The roof swing mechanism, responsible for exposing the hearth for scrap charging, operates under conditions that would disintegrate standard industrial components. Over my 18 […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1060],"tags":[],"class_list":["post-2017","post","type-post","status-publish","format-standard","hentry","category-hydraulic-cylinders-applications"],"_links":{"self":[{"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/posts\/2017","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/comments?post=2017"}],"version-history":[{"count":2,"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/posts\/2017\/revisions"}],"predecessor-version":[{"id":2021,"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/posts\/2017\/revisions\/2021"}],"wp:attachment":[{"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/media?parent=2017"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/categories?post=2017"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/hydrauliccylindersmanufacturer.com\/tr\/wp-json\/wp\/v2\/tags?post=2017"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}